Brake Squeal/Noise from Trek Session+Saint

Edited Date/Time 8/20/2015 8:58am
Hey Everyone,

I have been having a recurring problem on my DH rig, and its driving me bananas. I have the newest Trek Session 9.9, with Saint brakes. Bike works awesome, but no matter what i do, the brakes wont stop squealing. I have done everything that i can think of, i have swapped rotors and pads, but after a weekend of riding, the sound comes back. The brakes still have stopping power, they are just constantly howling under medium/high braking force. I have always made sure to bed in the brakes before hand, and the rotors dont appear to have gotten cooked/ or glazed.

The bike came stock with an 8" in the front, 7" in the rear, with ice tech rotors, and finned resin pads.

I have heard that trek's have had an issue with noisy brakes in the past, and that resin pads are necessary. Is there anything you guys can think of to get rid of this noise??

I also remember that an old fix for noisy xtrs, was to put a metallic pad on one side, with a resin on the other side. Is this worth pursuing?

Thanks for any advice in the matter.
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8/17/2015 4:08pm
If you have resin pads already installed switching to one metallack and one resin won't fix your issue. Resin pads are quieter than metal, which is why people running metal pads would swap in one resin if they had loud brakes. The idea was to still have some of the power//grab of metal pads, but with the quieter traits of resin. In your case, you already have the "quietest" setup.

Did you swap rotors and pads at the same time? If not, if either were contaminated they'll just cross contaminate the replacement.

If you're positive your pads//rotors aren't contaminated (replaced both at the same time), try the following:

Use compressed air to blow out your calipers. Sometimes the noise is just dust. If that doesn't fix it, check for leaking pistons.

Pull your pads and inspect the back of the pad and inside the caliper. You're looking for mineral oil that might be leaking from the pistons contaminating your new pads//rotors. This probably isn't your issue though, you'd lose power fast if this was the case, just worth checking. Reset your pistons and continue with cleaning and resurfacing//adjusting laid out below.

I believe the ICE Tech pads come with the bottom edge of the pad already rounded, but if not, pull your pads and sand the lower edge of the pad to round the square edge down. Do this to the leading edge as well (the edge of the pad facing the back of your bike). Sand the actual pad surface down a bit too just to get some fresh pad material exposed. Clean your rotors with denatured alcohol (Home Depot sells it). Reset your caliper alignment properly. You can do the "squeeze your lever" method to center your rotor. If one piston extends further than the other that could also be the issue. Instructions how to try and fix this below. If the pistons extend equally and the rotor is centered in the caliper, snug up the caliper bolts slowly so they don't shift the caliper position. Check to make sure both pads contact the rotor at the same time. Bed in the pads properly and see if the noise returns.

If one piston is moving before the other, with the pads out and wheels off, SLOWLY squeeze the brake lever to extend the pistons. Be very careful when doing this, if you push the pistons out too far they'll pop out completely and you'll have to completely re-bleed the line and possibly damage the seals or the pistons themselves. When the pistons push out a centimeter or so, hit them with the alcohol and reset them carefully with either a bleed block or box wrench (don't chip the ceramic pistons) and repeat the process a few times without the alcohol step. This helps lube the piston//seals and cleans out any grit that can find its way in there. If the pistons start moving equally, clean out the caliper with the pistons pushed in so you don't get mineral oil on the pads//rotor, and reinstall everything and center the caliper.

If you do all this and they still howl, I don't know what to say. Some brakes just howl, sucks but happens often.
8/18/2015 10:35am
Thanks for the reply!

After talking with a bunch of my mechanic colleagues, we're actually thinking that this is some sort of frequency vibration...which picks up through the frame. It would explain the little bit of vibration that can be felt through the brake lever.

I've noticed that Trek's DH squad had those Bontrager "Harmonic Damper"s installed on their rear brakes... if those were available, I'd buy one right away.

Dave_Camp
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Fantasy
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8/18/2015 12:43pm
my session did that years ago. I swapped pads, rotors, rotor size, brake adapters everything I could think of.


they always howled. My suggestion is to try braking less. Smile
jlindy86
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8/18/2015 1:06pm
Go to your local Trek dealer and ask them to order PN W438845
It's one of those 'harmonic dampers' that Cuddly Toast mentioned above, but its only available for 160mm mount so you'll have to add some spacers to get it up to 180/203mm


Big Bird
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8/18/2015 6:53pm Edited Date/Time 8/18/2015 6:54pm
jlindy86 wrote:
Go to your local Trek dealer and ask them to order PN W438845 It's one of those 'harmonic dampers' that Cuddly Toast mentioned above, but its...
Go to your local Trek dealer and ask them to order PN W438845
It's one of those 'harmonic dampers' that Cuddly Toast mentioned above, but its only available for 160mm mount so you'll have to add some spacers to get it up to 180/203mm


Gotta love that spacer science. Good find. It used to be fun in the first days of the Boxxer.
8/19/2015 8:25am
Cheers everybody!

That Bontrager mount is exactly what i was looking for. I'm going to order one, and report back.
P-DUB
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8/20/2015 8:58am
Early devinci split pivot Wilsons had a rear brake squealing problem. It had something to do with the split pivot rear dropout vibrating. They fixed the problem but I'm thinking trek might have a similar issue due to their split pivot design. Just theorizing....

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